More power equals greater savings. Reduced diameter or fewer rebars are needed for a given design load.
Ultimate Ductility
More ductility implies more safety enhanced resilience to earthquakes Higher YS and UTS gap leads to greater ductility
Eco-Friendly
More environmentally friendly. We use more renewable energy generated from wind and solar means, than the majority of businesses in the sector.
Super Assurance
More Security ensures comfort when making a purchase. Pieces of Hoysala Super 550SD rebars are available in uniform sizes.
100% SAFETY with SD Quality Premium TMT Bars
100% safety with SD Quality Premium TMT Bars Protect your structure with the advantage of SUPER DUCTILE HOYSALA 550SD TMT bars with added manganese to enhance smoothness yet maintain unparalleled strength.
• Resistance to earthquakes
• Higher load absorption
• Indestructible ductility
• Better elongation resulting in longer structure life
Benefits of: SD PROTECTION
HOW WE DO IT?
• Special high grade sponge iron pellets from own Rotary Kilns
• Reduction in sulphur and phosphorus which is the main cause for low strength
• Extra manganese to improve smoothness and bendability.
WHY 550 SD?
• Soft inner core for smoothness, Hard outer for strength
• Smoothness of material results in ease of bar-bender’s work and low project time.
• Water resistant resulting in longer life of structure and less cracks
• Low maintenance cost through the life of structure
5X Ribs Bonding
HOYSALA 550SD TMT’s unique 5X Ribs Technology provides unrivalled bonding with concrete and has been shown to provide long-lasting strength to all structures.
WHY AND HOW
• Systematic gaps in the TMT ribs pattern for better concrete placement and bonding.
• Better bonding results in more strength, stability and sturdiness in structures.
Super Ductile + 550 GRADE = Maximum Strength(Proven Results)
Super Ductile + 550 GRADE = Maximum Strength –
Proven Results
• Low Material Consumption
• Low project time consumption
550SD
Super Ductile
5X Tech
Eco Friendly
Superior Strength
Ultimate Ductility
Ultimate Ductility
Ultimate Ductility
Benefits of HOYSALA 550 SD TMT
WHY 5X TECHNOLOGY PATTERN?
Parameter
Conventional TMT Bar
X Bar
5X Bar (SD)
Ribs
Inconsistent rib pattern
X rib pattern with closer rib spacing
5X rib pattern with greater depth
Consistency
Inconsistent bar size increases wastage
Inconsistent bar size reduces cost
Consistent bar size reduces cost
Bendability
Low bendability makes it brittle
Normal Bendability
Superior bendability
Yield Strength (min) N/mm2
500-520
520-565
530-585
Tensile Strength (min) N/mm2
545
550-580
560-650
Elongation % (AS)
12
16-25
18-27
Bond Strength
7.25
7.51
8.04
BENEFITS OF HOYSALA 550SD TMT COMPARISON (WEIGHT PER UNIT METER (KG))
Size (mm)
Lower Limit
Standard Weight
Upper Limit
5X Bar
Avg. Savings for Hoysala Customers
8
0.367
0.395
0.422
0.370-0.395
3%
10
0.574
0.617
0.66
0.580-0.617
3%
12
0.844
0.888
0.932
0.845-0.888
3%
16
1.5
1.58
1.66
1.500-1.580
3%
20
2.394
2.468
2.542
2.399-2.468
3%
25
3.74
3.856
3.972
3.740-3.856
3%
COMPOSITION
BIS Specifications for Chemical Properties
Chemical Properties
Fe 500
Fe 500-D
HOYSALA 550 SD (maximum)
% Carbon
0.3
0.25
0.25
% Carbon Equivalent (CE)
0.42
0.42
0.4
% Sulphur (S)
0.055
0.04
0.035
% Phosphorus (P)
0.055
0.04
0.035
% Sulphur & Phosphorus (S&P)
0.105
0.075
0.07
% Nitrogen (PPM)
120
120
120
BIS Specifications for Mechanical Properties
Mechanical Properties (minimum)
Fe 500
Fe 500-D
HOYSALA 550 SD
Yield Stress- YS (N/mm2)
500
500
550
Ultimate Tensile Stress- UTS (N/mm2)
545
565
600
UTS/YS Ratio
1.08
1.08
1.12
* As obtained in 90% of the heats
Simple Test
The Three Layers Of The TMT Bar Can Be Seen With Naked Eyes By A Simple Test. Slice A Piece Of Tmt Bar, Polish It’s Face By Grinding, Immerse It In A Solution Of Nitral ( Nitric Acid 2% + Alcohol 98% ) For A Few Seconds. Allow It To Dry. Three Circles ( As Shown In The Picture ) Will Be Seen On The Cut Surface Of The TMT Bar. The Outer Circle Is Of Tempered Martensite ( Hard ), Center Circle Is Of Annular Zone Of Mixed Bainite And The Inner Circle Is Of Ferrite Pearlite ( Soft ).